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| Filters are made
of stainless steel, ensuring excellent durability and corrosion resistance. In
addition, they maintain a high degree of filtering accuracy through continuous
long-term use. |
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Features |
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| A
range of filters between 1 micron and 200 microns is available to suit different
applications |
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MS filters can be used in a
wide range of fields from microfiltering of pharmaceuticals, ultrapure water,
biochemicals, and so on, to large-volume filtering such as micro-straining of
seawater. |
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| The
slits are finished to a highly degree of uniformity. |
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The slits are extremely fine
and uniform. You can select a size of slit that meets your filtering requirements,
thus realizing more accurate filtering. |
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| Excellent
pressure resistance |
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The simple and tough construction
of these filters enables them to withstand pressures of more than 1.0Mpa {10 kgf/cm2}.
Consequently, you can use them to filter a wide range of fluids from low viscosity
to high viscosity. |
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| Back
flushing completely restores filtering performance. |
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The particles trapped in the
filter are removed by applying a reverse jet consisting of a mixture of liquid
and compressed air, thus restoring the initial performance of the filter. In back
flushing, pressure is applied uniformly to all parts of the slits, leaving no
part unflushed. (In the case of a conventional filter, the pores become gradually
clogged even if back flushing is carried out, preventing stable operation over
a long period. The MS filter completely eliminates this problem.) |
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| Heat
resistance |
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MS filters withstand temperatures as high
as 300 . Even highly
viscous oils can be smoothly filtered at high temperature. |
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| Corrosion
resistance |
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The standard material of the
MS filter is SUS316L, enabling a wide range of liquids to be filtered. We can
also manufacture filters made of titanium or cupronickel. |
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Mechanism
of filtering and back flushing |
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filtering
The unfiltered liquid that enters the filter unit from the
bottom of the housing is filtered when it passes through the slits from the outside
of the filter to the inside. Sometimes, the filter is pre-coated with an filter-aid
such as diatomaceous earth. As filtering proceeds, a cake is formed on the surface
of the filter, and its diameter becomes large. |
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Recovering the liquid remaining
inside the housing
At the end of filtering, compressed air is introduced from
the top of the housing, and any unfiltered liquid remaining inside the housing
is filtered by a horizontal filter plate installed at the bottom and recovered.
At this stage, the cake on the MS filter adheres to the MS filter, so this process
ends in a short time. |
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Removing the cake, and dehydration
The cake adhering to the filter is dropped onto the horizontal
filter plate by passing a very small quantity of water and compressed air through
the MS filter from the inside to the outside. The cake is then dehydrated by compressed
air. |
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Recovering the cake
The dehydrated cake is recovered by compressed air after the
horizontal filter plate has been released. (The cake contains only a small percentage
of water.) |
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Back flushing
The water and compressed air introduced into the back flushing
tank are flushed in the opposite direction to the filtering direction. As a result,
the pipes and the housing are washed and the filter is back-flushed. Normally,
this operation is performed two or three times. If necessary, it is possible to
sanitize the filter by steam cleaning or washing with disinfectant, for example. |
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Applications |
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Refining liquid foodstuffs such
as beer, wine, table vinegar, seasoning, whisky, syrup and juice |
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Refining alcohol and, petrochemical
products, and filtering oil and other non-aqueous liquids |
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Filtering and recovering the
cake in a chemical process |
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Apparatus |
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| Schloker |
| This is a sanitary
filter unit fitted with a dehydration mechanism. There is little loss of processing
liquid, and a cake containing relatively little water is obtained, thus facilitating
post-processing. |
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Permits highly accurate
and efficient filtering. |
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Back flushing is
complete, enabling preparations for changing over the processing liquid to be
performed in a short time. |
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The remaining liquid
can be completely recovered. |
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The unit is of sanitary
construction, enabling CIP (Cleaning in place) to be performed in a short time. |
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Compact and can
be easily moved. |
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The low water content
cake can be removed. |
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| Fully automatic
filter unit |
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A large volume of liquid can
be filtered in a small space. |
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Unmanned operation is possible
using automatic sequence control. |
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Any increase in the filtering
differential pressure and also the amount of liquid being filtered is detected,
enabling the unit to be automatically washed. |
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The unit is completely sealed,
preventing liquid leakage or unpleasant odors. |
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Back flushing is completed in
a very short time. |
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